![\"\"](\"https:\/\/uwm.edu\/news\/wp-content\/uploads\/sites\/41\/2020\/04\/mask250x300-K.Jansson_TCF_ALUM_2953.jpg\")
MaskForce launched in early March by Waukesha-based Husco International Inc. and included more than 25 organizations in business, academia and health care who join forces to design, test and make the life-saving masks. It was Jansson and his cohort of colleagues who created, in only 60 hours, a functional prototype that served as MaskForce\u2019s starting point.<\/p>\n
Lindsey Roddy and husband John Roddy, a physician and fellow at the Medical College of Wisconsin, were testing filtration material early in the process. Four weeks out, the coalition has a prototype approved by medical professionals, a feat that usually takes up to a year.<\/p>\n
\u201cThat collaboration was like nothing I\u2019ve ever experienced before,\u201d said Jansson of that first week. \u201cThere were hundreds of people working long, hard hours because we all know someone who needed those masks.\u201d<\/p>\n
Pat Masterson, vice president of corporate manufacturing at Husco, formed MaskForce after the state passed legislation allowing health care workers to use industrial N95 masks. Worried that supply still would not meet the demand, he asked members for a redesign that would make them reusable.<\/p>\n
With so many partners involved, Jansson said, the larger group broke into teams, each consulting with medical experts on parallel paths with the goal of integrating all the experts\u2019 preferred features. Professionals from Froedtert and the Medical College of Wisconsin, Children\u2019s Hospital of Wisconsin and the Milwaukee County Emergency Operations Center provided the feedback.<\/p>\n
Rounds of modifications<\/h3>\n
Daily check-ins led to rounds of modifications every 24 hours. \u201cWe moved in a collaborative kind of \u2018technical competition,\u2019\u201d he said. Along the way, MaskForce had support from hospital CEOs, clinicians, fire departments, materials suppliers, engineering firms, injection molders, designers and Fortune 500 companies.<\/p>\n
Jansson and Roddy said it was their experience in 51ÁÔÆæ\u2019s entrepreneurial community in the last two years that gave them the skills to move from a design to a viable prototype at such warp speed.<\/p>\n
They formed RoddyMedical LLC in 2018 after enrolling in a unique entrepreneur-training program at 51ÁÔÆæ supported by the National Science Foundation. Called I-Corps, the program teaches academic researchers how to convert their discoveries into products and startups.
\nI-Corps training gave the pair the know-how to obtain potential customers\u2019 exact wish list for a particular product, a process called \u201ccustomer discovery.\u201d<\/p>\n
\u201cUnderlying the I-Corps approach is the ability to pivot quickly and adapt to new information,\u201d said Brian Thompson, president of the 51ÁÔÆæ Research Foundation, which administers the program in Wisconsin. \u201cThese skills would seem more important than ever on the MaskForce project and addressing the larger challenges around COVID-19.\u201d<\/p>\n
A \u2018splinter\u2019 mask project formed<\/h3>\n
The N95 masks are respirators that fit tightly to the user\u2019s face and filter invisible airborne particles.<\/p>\n
Like other attempts by maker communities across the U.S. to produce reusable masks, MaskForce\u2019s progress was slowed by filtration obstacles. Governmental restrictions limit the choices of materials that can be used for filtering on an N95 mask. Jansson\u2019s design team worked with companies like Briggs & Stratton and Pentair to test filtration materials that would put the mask\u2019s performance close to meeting 3M\u2019s benchmark of blocking 95% of particles.<\/p>\n
As Husco turned its attention to manufacturing the prototype mask parts, Roddy and Jansson started working in parallel on their own mask project with the goal of further improving the design. The result, the RoddyMedical TogetherMask, is biocompatible with skin, conforms to differently shaped faces and filters 99.99% of bacteria and viruses.<\/p>\n
The TogetherMask also can be disassembled and cleaned using multiple methods, and it\u2019s clear, \u201cso you can see a face and a smile,\u201d Roddy said. Already it is being used by a local hospital and it has become a new product offered by the startup.<\/p>\n
\u201cThis has been the most incredible and humbling project I have ever worked on in my career, and I think most others working on this would say the same thing,\u201d he said. \u201cThere are hundreds of people working long, hard hours because we all know someone who needs these.\u201d<\/p>\n","protected":false},"excerpt":{"rendered":"
Widespread shortages of personal protective gear has left health care workers and others vulnerable to exposure to coronavirus. So when a Milwaukee coalition formed to try to produce face masks, Kyle Jansson and Lindsey Roddy eagerly joined the effort. <\/p>\n","protected":false},"author":836,"featured_media":82508,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","uwm_wg_additional_authors":[]},"categories":[174],"tags":[],"section":[135,137],"display_categories":[115,116],"related-coverage":[323],"uwmnews-feed":[],"class_list":["post-82503","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","section-health","section-public-health","display_categories-top-story-secondary","display_categories-top-story-section","related-coverage-coronavirus"],"yoast_head":"\n